June 24, 2021 9:45 a.m.–4:00 p.m. CEST

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COMSOL Day: Vehicle Electrification

Join us and fellow engineers and scientists to learn about the advances simulation has reached within electric vehicle development, design, and optimization.

COMSOL Day: Vehicle Electrification will provide COMSOL Multiphysics® users and those new to the COMSOL® software with presentations and demonstrations that focus on modeling and simulation techniques in areas relevant for a wide range of e-mobility applications. You will learn about software features and best practices from applications engineers, and invited speakers and panelists from industry will provide their perspective on the importance of simulation in electrified vehicle development.

The program is split into two parallel rooms, where each focuses on a major e-mobility modeling field. One room covers low-frequency electromagnetics within power trains and the other room covers power storage and application within and through batteries, fuel cells, and supercapacitors. In addition, there will be breakout discussions in our Tech Cafés where you can investigate modeling your specific applications with new and experienced users as well as COMSOL engineers and developers.

Electric Power Train (Main Room)
Sessions in this room will cover topics such as electric components, motors, and NVH.

Power Storage and Application (Parallel Room)
Sessions in this room will cover topics such as the electrochemistry, fluid flow, mass transfer, and thermal management within batteries, fuel cells, and supercapacitors.

Tech Cafés
Discuss topics including simulation apps, systems modeling and optimizing fuel cells, batteries, and supercapacitors for automotive applications with colleagues, COMSOL application engineers, and developers.

Schedule

09:45

Please join us 10 minutes before the presentation starts to settle in and make sure that your audio and visual capabilities are working.

10:00

To start, we will briefly discuss the format of the day and go over the logistics for using GoToWebinar.

10:15

Simulation provides an important contribution to faster, more cost-effective research and development. In this session, you will learn more about the current modeling trends at leading industrial companies and research institutes when it comes to developing and improving designs for the electrified future of mobility. A special focus will be on the democratization of simulation.

10:45
Parallel Session
Low-Frequency Electromagnetics Modeling

The AC/DC Module is designed for low-frequency electromagnetics modeling. As an introduction to COMSOL Multiphysics® and this type of modeling, this session will investigate the phenomena and demonstrate some of the key features and techniques included in the AC/DC Module, such as coil modeling, inductive heating, electric motors, electrical circuits, and the efficient modeling of thin layers.

Introducing the Fuel Cell & Electrolyzer Module

COMSOL introduced the Fuel Cell & Electrolyzer Module in COMSOL Multiphysics® version 5.6 to expand the sphere for modeling electric vehicles and energy conversion. This product can be used for modeling low- and high-temperature hydrogen fuel cells and water electrolyzers based on different operating parameters, such as proton exchange membranes (PEM), hydroxide exchange (alkaline) membranes, molten carbonates, and solid oxides. In this session, we will present and demonstrate simulations of electrochemical reactions, electrolyte charge transport, gas-phase mass transport, and convective flow, as well as two-phase water/gas transport.

Tech Café: Simulation Apps

Simulation apps enable you to expand your modeling and give more control to your colleagues who require simulations for their designs and processes. You can create user-specific modeling environments that are best suited to their simulation needs while also being easy enough for them to use, even if they are not modeling experts. During this Tech Café, you can discuss how best to develop simulation apps with COMSOL engineers, who will also be answering your specific questions.

11:30
Invited Speaker
Optimum Electromagnetic and Thermal Design of DC-Link Capacitors

Martin Kessler, Robert Bosch GmbH

This session presents the need of simulation and the appropriate solution with COMSOL Multiphysics® along the complete development trajectory of a DC-link capacitor for traction inverters. From conceptual work to worst case analysis, coupled electromagnetics and thermal simulations are used for an optimized and secured component. On the one hand, the results point out the limits and potentials of the specific designs. On the other hand, COMSOL Multiphysics® helps to a profound knowledge about the interactions between the numerous design variables.

12:00
Break for Lunch
Introduction to COMSOL Multiphysics® for New Users

Learn the fundamental workflow of COMSOL Multiphysics®. This introductory demonstration will show you all of the key modeling steps, including geometry creation, setting up physics, meshing, solving, and postprocessing.

12:45
Parallel Session
Modeling Electric Motors

In this session, you will learn about using COMSOL Multiphysics® to model synchronous and asynchronous electric machines as motors and generators. We will cover simulating the electromagnetic fields in both 2D and 3D, extracting torque, losses, and all relevant variables necessary to assess behavior and efficiency in various regimes. You will also see how the AC/DC-based physics in electric motors can be coupled to heat transfer to calculate cooling requirements, as well structural mechanics and acoustics behavior to predict noise.

Battery Modeling

Get an overview of using the COMSOL® software for modeling batteries. Learn how to incorporate porous electrodes and electrode reactions including transport of ions and current in your battery models. We will address the simulation of lithium-ion battery power and capacity using realistic vehicle drive cycles, modeling of thermal effects on both cell and pack levels, safety aspects, and modeling capacity fade.

Tech Café: Systems Modeling

The use of lumped models derived from high-fidelity models in systems simulations is key to bringing all of the different factors of electric vehicles in concert for efficient drivetrain operation. This involves being able to continuously validate such simulations, not only with experimental data but also together with the high-fidelity models themselves. This Tech Café will discuss the features and processes available with COMSOL Multiphysics® that augment these synergies and enable better development and design of the components that make up electric vehicles.

13:30
Invited Speaker
Addressing Battery Challenges with Mathematical Modeling

Eva Fontes, Intertek

The biggest challenges for battery design are to optimize energy density, power density, charging time, life, cost, safety, and sustainability. Modeling and simulation are very efficient methods that can assist researchers, developers, and designers in meeting these challenges. In the development of a cell design, the optimization of fundamental components of the cell (such as the electrodes, electrolyte, and separator), and the understanding of how their properties affect the performance and safety, can be accelerated using modeling and simulations. In the development of a battery design, the systems for thermal management, current collection, and state-of-health monitoring can also be developed with high-fidelity multiphysics simulations. During this talk, challenges for cell and battery design will be discussed and examples will be given of how they can be addressed with mathematical modeling.

14:00
Invited Speaker
Topology Optimization for an Efficient Design of an Electric Motor

Steffen Rothe, Volkswagen Group Components

During this talk, an innovative numerical optimization algorithm is presented and used to create a rotor design with reduced magnet material for an electric motor (IPMSM). With the help of COMSOL Multiphysics®, the different physical fields influencing the electric motor can be modeled simultaneously, which allows the coupled optimization. The performance and reliability of an electric motor is mainly characterized by the interaction of electromagnetic and mechanical properties. Hence, the key element of the derived algorithm is the coupling of those fields. With the optimization result at hand, a rotor design is developed and validated using COMSOL Multiphysics®. Furthermore, a prototype is set up and tested experimentally. Finally, the simulation and experimental results are compared and evaluated.

14:30
Parallel Session
NVH Analyses

The elimination of dominating noise from engines and multispeed transmissions in electric vehicles creates the need for new NVH concepts. In this session, we show how mechanical vibrations and sound waves in electric vehicles are analyzed. Submodels are used to optimize the design at a component level when studying vibroacoustics problems.

Thermal Management

Thermal management is an important aspect across different automotive applications. Within vehicle electrification, thermal management is crucial, since batteries, fuel cells, and many other components produce heat and must be cooled as they work best within narrow temperature intervals. In this session, an overview of the features and benefits offered by COMSOL Multiphysics® to model thermal management of systems through convection and conduction will be demonstrated and presented. In particular, a demonstration of forced convective cooling will be shown.

Tech Café: Optimizing Fuel Cells, Batteries, and Supercapacitors for Automotive Applications

Understanding processes, testing new ideas, and virtually prototyping new designs are all within the wheelhouse of performing simulations when developing new technology for the vehicle electrification industry. However, once certain designs and desired performances have been decided upon, optimizing such to ensure maximum performance and quality is also important, and draws largely from the use of simulation. In this Tech Café, we will discuss how to use numerical optimization techniques to improve components, processes, and operating parameters in electric-driven vehicles.

15:15
Panel Discussion
Panel Discussion: What Role Does Virtual Product Development Play in the Future of E-Mobility?

There is no longer any doubt that future mobility will be electrically driven. But what role does virtual product development play on the way there? How can existing bottlenecks be overcome? How does modeling fit into existing or rethought development processes? Join the panel discussion to learn more about these key questions from the perspective of leading industry professionals.

Moderator:

  • Nicole Ahner, Automotive Electronics at Hüthig GmbH

Panelists:

  • Steffen Rothe, Volkswagen Group Components
  • Eva Fontes, Intertek
  • Martin Kessler, Robert Bosch GmbH
  • Ed Fontes, COMSOL
16:00
Closing Remarks

COMSOL Speakers

Phillip Oberdorfer
Technical Marketing Manager
Phillip Oberdorfer is a technical marketing manager at Comsol Multiphysics GmbH. He helps produce webinar and technical content. Previously, he worked as an applications manager in technical support. Phillip received his PhD from the University of Göttingen, where he used COMSOL Multiphysics for a geothermal energy research project.
Thorsten Koch
Managing Director, Germany
Thorsten Koch is the managing director of Comsol Multiphysics GmbH. There, he worked as an applications engineer and was a member of the development team. He holds degrees in physics and applied mathematics, completing his PhD studies on 3D contractility measurements of living cells at the University of Erlangen-Nuremberg.
Cesare Tozzo
Senior Developer
Cesare Tozzo has been with COMSOL for over ten years and is the technical manager for the Italian office and product specialist in the electromagnetics development group. He has a PhD in physics from the University of Trento and studied quantum statistical mechanics as a postdoctoral researcher at Scuola Normale Superiore of Pisa.
Mads J. Herring Jensen
Technology Manager, Acoustics
Mads Herring Jensen joined COMSOL in 2011 and is the technology manager for the acoustics products. Mads has a PhD in computational fluid dynamics from the Technical University of Denmark. Before joining COMSOL, he worked in the hearing aid industry for five years as an acoustic finite element expert.
Niloofar Kamyab
Senior Applications Engineer
Niloofar Kamyab is a senior application engineer at COMSOL with a focus on Batteries & Fuel Cell and Electrochemistry. After earning her master's degree in mechanical engineering, she started her doctoral study in January 2017. Prior to joining COMSOL, during her research studies, she has focused on developing numerical methods and constructing mathematical models to solve the equations that represent the phenomena that occur in electrochemical systems using different platforms such as COMSOL Multiphysics. She graduated from University of South Carolina with a Ph.D. degree in chemical engineering in August 2020 and joined COMSOL, Inc in November 2020.
Johannes Schumacher
Applications Engineer
Johannes Schumacher works as an application engineer at Comsol Multiphysics GmbH. He studied chemistry at the Friedrich-Alexander-University Erlangen-Nürnberg, where he investigated platinum deposition in nanoporous alumina. For his doctorate at the Georg-August-University Göttingen, he worked with lipid bilayers and developed nanoscale porous support structures for cell membrane models.
Ad van der Linden
Applications Engineer
Ad van der Linden works as an applications engineer and joined Comsol Multiphysics GmbH in 2008. Prior, he studied applied physics at the Technical University Delft in the Netherlands. He has more than 20 years of experience in electromagnetic applications combined with numerical simulations.
Beatrice Carasi
Applications Engineer
Beatrice Carasi currently works as an applications engineer in the COMSOL Italian office, where she is also part of the local support team. Previously, she studied mechanical engineering at Politecnico di Milano and received her MS degree specializing in fluids engineering. She joined COMSOL in 2013.
Thomas Englisch
Account Manager
Thomas Englisch works as an account manager at Comsol Multiphysics GmbH. As a research assistant at the Bielefeld University of Applied Sciences, he dealt with numerical simulation in research and teaching. During his physics studies, he specialized in computer-oriented theoretical physics.
Henrik Ekström
COMSOL
Henrik Ekström is the technology manager for electrochemistry at COMSOL. Prior to joining COMSOL in 2010, Henrik worked at various fuel cell startup firms in Sweden. He received his PhD in chemical engineering from the Royal Institute of Technology, Stockholm.
Ed Fontes
COMSOL
Ed Fontes is the chief technology officer at COMSOL. He has been with COMSOL since 1999, and was previously the lead developer for the CFD, heat transfer, and chemical engineering products. He received his PhD in chemical engineering from the Royal Institute of Technology, Stockholm.
Markus Birkenmeier
Technical Sales Engineer
Markus Birkenmeier is a technical sales engineer who joined Comsol Multiphysics GmbH in 2016. Before relocating to Sales, he worked as an applications engineer. The trained chemical engineer received his PhD from the Karlsruhe Institute of Technology, where he investigated the modeling of biochemical reaction networks.
Rémi Magnard
COMSOL
Remi Magnard joined COMSOL in 2003 as an applications engineer. Since 2010, he has been involved in the development of the Structural Mechanics Module and external interfaces. He holds an engineering degree from École Supérieure des Technologies Industrielles Avancées (ESTIA) in Bidart.

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COMSOL Day Details

Location

This event will take place online.

Local Start Time:
June 24, 2021 | 9:45 a.m. CEST (UTC+02:00)
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Invited Speakers

Martin Kessler
Robert Bosch GmbH

Martin Kessler is an electrical engineer at the Robert Bosch GmbH since 1989. During his time in the research division, he started working with COMSOL® for optimizing piezo- and solenoid-driven injectors. In hardware development, his expertise is on the electromagnetic and thermal design of DC-link capacitors for electric vehicles.

Steffen Rothe
Volkswagen Group Components

Steffen Rothe, PhD, is a simulation engineer for the Volkswagen Group Components in Kassel. He received the PhD degree in mechanical engineering from the Clausthal University of Technology in 2014, specializing in the simulation process of a multiphysical electro-thermo-mechanical sintering process and material modeling. In 2010, he obtained his diploma degree at the University of Kassel in mechanical engineering. Since 2014, he has worked at the Volkswagen Group Components in the fields of mechanical, thermal, and electromagnetic design and optimization of traction motors for e-mobility applications.

Eva Fontes
Intertek
Nicole Ahner
Hüthig GmbH

Nicole Ahner, PhD, studied electrical engineering at Chemnitz University of Technology and did her PhD in the field of microelectronics process and material development in 2012. She worked as a BEOL process developer in R&D at TU Chemnitz and Fraunhofer ENAS. Since 2016, she has been a member of the editorial team of the Hüthig Elektronik Media; writes for emobility tec and all-electronics.de; and contributes to elektronik industrie, elektronik journal, and AUTOMOBIL-ELEKTRONIK.